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IoT in Manufacturing Industries

IOT In Manufacturing Industry

IoT in Manufacturing Industries

With IoT in Manufacturing Operations, you can improve customer experience and drive business growth:

The Industrial Internet of Things (IIoT) is a method for digital manufacturing transformation. Industrial IoT collects critical production data using a network of sensors, which is then turned into useful insights about the efficiency of manufacturing operations using cloud software.

Adoption of IIoT in Manufacturing:

The following are the primary adoption drivers for Industrial IoT solutions:

Cost reduction:

Companies minimise operational expenses and generate new revenue streams through improved asset and inventory management (resulting in lower inventory carrying costs and search times), less machine downtime, more agile operations, and more effective energy use. Smart, linked products, for example, make it possible to shift from selling products to selling experiences — product consumption and after-sale services.

Shorter time-to-market:

Reduced product cycle time is possible thanks to faster and more efficient manufacturing and supply chain activities. For example, Harley-Davidson used IoT to restructure its manufacturing facility in York, Pennsylvania, reducing the time it takes to make a motorcycle from 21 days to 6 hours.

Mass customization:

The mass customization process necessitates a considerable increase in the variety of manufactured SKUs, resulting in an increase in inventory and diversification. Manufacturing activities become increasingly sophisticated as well – the manufacturing of 20 SKU X goods can be followed by the creation of 10 SKU Y things in a matter of seconds. Tracking inventory and manufacturing processes becomes time-consuming and, in some cases, impossible. By providing real-time data for smart forecasting, shop floor scheduling, and routing, the IIoT makes mass customisation easier.

Improved safety:

The IIoT contributes to a safer workplace. When combined with wearable devices, the IIoT provides for the monitoring of workers’ health and potentially dangerous actions. IIoT addresses safety issues in potentially dangerous locations in addition to protecting worker safety. For example, in the oil and gas industry, IIoT is used to trace gas leaks as they travel through the pipeline network.

For a variety of reasons, analysts believe manufacturing will continue to lead until at least 2022. IoT has the potential to usher in a new industrial revolution – Industry 4.0 – by enabling manufacturers to implement digital transformation in a variety of ways, including automation, visibility, customer-centricity, and shorter time to market.

Let's take a look at the top six IoT usage, applications, and benefits in the manufacturing industry.

Quality Control:

Manufacturers make an item, their quality control unit tests it, and they expect to identify and correct problems before the product reaches the market in a normal reactive quality control procedure.

 

With thermal and video sensors gathering entire product data throughout the life cycle, IoT makes this procedure proactive. The items can also be evaluated at each stage of production to ensure that their characteristics are within standards. Furthermore, production equipment instrumentation and monitoring assist quality control employees in determining if and when equipment calibration deviates from standard settings – such inaccuracies must be detected early to minimise product misalignment.

 

Manufacturers may be more confident in spotting quality problems at the source thanks to IoT’s support in monitoring both equipment settings and the outcomes of each manufacturing step. As a result, incremental improvements can be made over time.

Inventory Management:

Inventory management becomes more effective and seamless when IoT is combined with radio frequency identification (RFID). Every item in the inventory has an RFID tag with a unique identification number (UID) that contains encoded digital data. RFID readers may read the tags, and the information retrieved is sent to the cloud for processing.

 

The job of industrial IoT in this case is to turn the data collected by RFID readers into actionable business insights. It keeps track of inventory items’ whereabouts, statuses, and movements along the supply chain, and provides users with comparable outcomes.

 

IoT-based inventory management architecture, for example, can determine the volume of raw materials necessary for a forthcoming manufacturing cycle based on data on inventory quantity and location.

 

IoT-based inventory management’s outputs can be used in a variety of ways. If any individual inventory item is missing, the system can send users an alert and warn them when the materials need to be replenished.

 

IoT provides supply chain managers with cross-channel visibility, including a realistic estimate of available materials, fresh material arrivals, and work-in-progress, allowing them to optimise shared costs across the value chain.

 

Manufacturers can better prepare to receive raw materials by measuring their pace of movement and traffic flow. This reduces handling times and allows for more efficient processing of those materials in the manufacturing process.

Predictive Maintenance:

Manufacturers have always used a time-based approach to planning their machinery and equipment maintenance plans. However, according to a research by the ARC group, just 18 percent of equipment fails due to age, whereas 82 percent of failures happen at random. This demonstrates that a time-based approach is inefficient and, in the long run, costly.

 

Using industrial IoT and data science for predictive maintenance, manufacturers can avoid ineffective maintenance routines. They can monitor the equipment’s operational environment and do analytics utilising associated data in the cloud to analyse the actual wear and tear by employing IoT sensors (on the equipment). Prompt service and repair results in increased maintenance efficiency, better job allocation to field workers, and less downtime, as well as significant cost savings.

 

Steel mills, for example, have many furnaces with temperature control provided by water cooling panels. Any leaks in the panels can cause safety concerns as well as a loss of productivity. Plant managers can utilise IoT-based predictive maintenance to strategically identify anomalies and conduct a root cause study to avoid machine failures and production delays.

More Safety in Operations:

IoT improves the safety of personnel, equipment, and operations in a manufacturing plant when used in conjunction with big data analytics. It can be used to measure key performance indicators (KPIs) such as employee absences, vehicle mishaps, machinery damage, and any other occurrences that disrupt routine operations.

 

In this instance, IoT wearables are crucial solutions. Employees who use these devices can also have their health parameters tracked continually while working in industries and fields. It allows them to assess their exposure to process fumes, stress levels, heart rate, fatigue, and overall movement. The information gathered can help companies improve their compliance structure and cut their insurance prices.

 

IoT can raise security risks if there are a variety of providers and security standards, as well as a lack of standardisation. Manufacturers who use IoT must connect their operations technologies and IT infrastructure to avoid their assets being attacked by malicious attackers. They should also plan their BYOD policy to ensure that personal gadgets do not interfere with industrial activities. In this case, cloud and IoT services provider support is important.

Smart Metering:

Smart metres that can monitor water, electric power, and other fuels have also been brought to the manufacturing sector, utilities, and other businesses thanks to the Internet of Things. IoT sensors enable businesses to assess specific consumption and adopt best practises for more efficient resource allocation.

Manufacturers can thoroughly analyse the findings of smart metre monitoring using customizable end-user dashboards provided by IoT services vendors. They can also analyse the costs, efficiencies, and carbon impact of various resources in order to better incorporate them into their manufacturing processes.

Smart Packaging:

For producers, smart packaging that directly uses materials with embedded interconnectivity gives advanced IoT benefits. One of the most important features of smart packaging is that it allows consumers to interact with it while also generating data that can be used to better manage a product. Smart packaging might include culinary videos, beauty tips, and other demos to illustrate how to use the product.

Sensors, QR codes, and augmented reality/virtual reality/mixed reality choices all function together in different ways with IoT and packaging. The goal is to provide added value to customers while simultaneously collecting data (through smart tracking) to improve operations and efficiency.

We design IoT solutions for a variety of industrial operations at Aagnia Technologies. Our team works together to install bespoke tools, linked devices, and connected processes that help clients get the most out of emerging technology.

Call us at +91 75400 07581 to learn more about our IoT solutions for manufacturers.

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IoT Solutions for Smart Elevators, Commercial & Industrial Lift, and Home Lifts

IOT Solutions for elevators

IoT Solutions for Smart Elevators, Commercial & Industrial Lift, and Home Lifts:

The Advantages of Implementing an IoT commercial and Industrial Elevator.

IoT technologies provide elevator operators with new ways to observe, analyze, and respond more efficiently. There are numerous operational and user benefits to IoT elevator solutions, including:

  • Increasing security
  • Simplifying time-consuming and cost-effective upgrades.
  • Users’ wait times are being reduced.
  • Providing emergency assistance.
  • Troubleshooting from a remote location.
  • Providing energy-efficient systems.

Smart elevator technology can help you streamline operations.

One of the primary applications of IoT in smart lift solutions, similar to building management systems, is to monitor operating conditions. Large amounts of data can be collected and used to streamline operations by utilizing technology such as an elevator sensor. The following types of information can be gathered:

  • Load weighing.
  • Critical safety circuits.
  • The number of daily trips.
  • Waiting times.
  • Peak-hour trends
  • Ride analysis (accelerations, jerking, vibrations).

Connecting a smart elevator system for predictive maintenance:

The most significant time-saving capability of IoT-connected elevator systems is the ability to improve the maintenance schedule. Devices that monitor changes in operating conditions, such as heat or noise, can be used to predict when the elevator needs to be serviced. Elevator maintenance is typically performed on a monthly basis and on a calendar basis. Mechanical parts and elevator sensors, on the other hand, do not always follow a set schedule, and failures can occur infrequently and unexpectedly. Building and elevator operators can take a proactive approach with IoT by using remote-monitoring devices, which allows repairs and maintenance to be planned and performed during off-peak hours, reducing user disruptions.

Operators of connected elevator monitoring systems can also detect issues before they become a major issue, reducing downtime and disruptions caused by a broken elevator.

Because of the integration of smart equipment in building management systems, the deployment of IoT elevator technology will continue to gain traction in the coming years. Aagnia Technologies’ IoT solutions are completely customizable to meet the needs of your specific project.

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Benefits and challenges of implementing IoT into your business

IoT

Benefits and challenges of implementing IoT into your business:

Current Scenario advances in technology and consumers want to enhance customer experience.

 

The Internet of things (IoT) empower is becoming part of daily life both at home and in business

 

There were 8.7 billion IoT linked devices at the end of 2020, with that number likely to increase over the next decade. 

 

Today, that technology is being developed for a wide range of applications, and we’ll look at a few of them here, as well as the advantages and problems of IoT for business.

IoT devices will be available to the majority of consumers in industrialized countries. Energy meters, voice-activated speakers (Alexa, Google Home) wearables, such as fitness watches, and the expanding number of connected appliances, such as kettles and refrigerators, are all examples of smart items. 

Their inter-connectivity offers us useful information, makes life easier and allows us to engage in more interesting and delightful activities. To meet our expanding demand, an increasing number of businesses are attempting to develop and deploy their own smart gadgets.

Businesses don’t just make IoT gadgets to sell; they use them to improve their products and services as well. 

 

Daimler’s vehicles employ IoT technology to maintain safe distances; Ericsson uses it to track ship whereabouts and cargo temperatures; and Virgin Atlantic utilises it to collect in-flight component data.

 

It’s in Disney’s theme park wristbands to track attraction popularity, and it’s in Johnny Walker Whisky bottles to send messages to the owners’ smartphones when they’re opened.

The benefits of IoT:

Rich data insights:

The Internet of Things allows businesses to collect massive amounts of customer and product data, allowing them to get insight into how things are used and how they can be changed to improve the consumer experience. 

 

For example, an IoT-enabled car tyre may track performance in various driving conditions, allowing for better tyre design that is safer, lasts longer, and emits less carbon. 

 

IoT data could also be utilised to assist customers in selecting the best tyres for their needs and alerting them to any flaws that needed to be addressed.

Improved customer relations:

IoT device data can be utilised to initiate automated conversations via digital channels or even to display on the device’s screen (or voice) to help improve the customer experience. 

 

IoT lighting, for example, might send messages to users via its control app reminding them to switch off lights in empty rooms, while food packaging could alert users when its contents were about to expire.

 

Manufacturers of consumables, such as printer ink, might identify when customers require a replacement and immediately deliver replacements before they run out.

Stock and resource management have improved:

IoT device data gives businesses a precise, real-time picture of their inventory and resource usage. This enables them to track down products and determine what has been sent, damaged, or utilised. 

 

This data analysis also yields insights that lead to increased efficiency, the prevention of stock and consumables running out, and the reduction of the financial costs of over-ordering.

Enhancing the security:

To improve business security, IoT-enabled access control and CCTV systems are being used. It can now detect and track suspicious behaviour, as well as send automated alerts to security firms and the police. 

 

At the same time, security personnel can view CCTV footage remotely and in real time over the internet.

 

The Internet of Things (IoT) access control technology extends beyond simply regulating and restricting access to a business’s premises. It’s being used by businesses to track attendance and punctuality, reserve rooms and resources, and even manage parking. It also allows firms with multi-site operations to administer access control remotely or from a single control centre because it is internet-based.

Challenges in Internet of things (IoT):

IoT security challenges:

It’s critical to double-check the security of IoT devices before acquiring them. Some don’t allow users to alter default passwords, which renders them vulnerable to hacking, as you may have read in newspaper headlines. 

Encryption, network security, user anonymity, data storage and access, and other security considerations must all be considered.

 

Simultaneously, businesses must verify that their usage of IoT technologies and the data they acquire is compliant with legislation such as the General Data Protection Regulation (GDPR).

Lack of encryption

Encryption is a terrific way to keep hackers out of your data, but it’s also one of the biggest IoT security issues.

 

These drives have the same amount of storage and processing power as a standard computer.

 

As a result, there has been an increase in attacks in which hackers have been able to simply change security algorithms.

There isn't enough testing and updating done:

As the number of IoT (internet of things) devices grows, IoT producers are more eager to build and distribute their products as quickly as possible, without giving security any thought.

 

Most of these gadgets and IoT goods are not thoroughly tested or updated, making them vulnerable to hackers and other security threats.

The dangers of brute forcing and using default passwords:

Due to weak passwords and login details, nearly all IoT devices are vulnerable to password cracking and brute force assaults.

 

Any firm that uses factory default credentials on its devices exposes both their business and its assets, as well as their customers and their sensitive data, to a brute force attack.

Internet of Things (IoT) malware and ransomware:

Ransomware uses encryption to lock individuals out of a variety of devices and platforms while getting access to their personal data and information.

 

A hacker can take control of a computer camera and snap images with it.

 

Using virus access points, hackers might demand a ransom to unlock the device and return the data.

A cryptocurrency-focused IoT botnet:

Data privacy can be manipulated by IoT botnet employees, posing significant threats to an open Crypto market. Malicious hackers could jeopardise the exact value and development of cryptocurrency code.

 

Companies using blockchain technology are seeking to increase security. The blockchain technology is not inherently dangerous, but the app development process is.

Design Challenges in IoT:

Although the technology has many advantages, there are a few distinct hurdles that developers must overcome when developing IoT systems.

Battery life is a limitation:

Packaging and integration issues for a tiny chip with minimal weight and power consumption.

 

If you’ve been following the mobile sector, you’ve probably noticed that the display screen size appears to be unrestricted every year. Take, for example, the rise of ‘phablets,’ which are phones that are nearly as large as tablets. 

 

Although beneficial, larger monitors are not necessarily for convenience; rather, display screen sizes are expanding to accommodate larger batteries.

 

Computers have become thinner, yet battery energy has remained constant.

Cost and time to market have increased:

In embedded systems, cost is a minor limitation.

 

The demand for new ways to cost modelling and cost optimization with digital electronic components arises from the need to drive better techniques when creating IoT devices.

 

Designers must also address the issue of design time in order to deliver the embedded device to market on time.

The system's safety:

Systems must be developed and implemented in such a way that they are both robust and reliable, as well as secure, using cryptographic methods and security protocols.

 

From prototype to deployment, it comprises a number of methods for protecting all embedded system components.

IoT deployment challenges:

For most industries, the creation of the Internet of Things was a game-changer. Recent advancements have allowed firms to enhance output, obtain more detailed data, and improve overall procedures.

 

However, the IoT’s growth is not without its downsides and obstacles. As more IoT devices are added to processes, the systems grow more complex and reliant on the deployment of these devices and networks.

Connectivity:

It’s the most important consideration when integrating devices, apps, and cloud platforms.

Devices that are connected and deliver helpful data and information are incredibly valuable. 

 

When IoT sensors are used to monitor process data and supply information, however, poor connectivity creates a problem.

Ability to work across multiple platforms:

IoT apps must be built with future technological advancements in mind.

 

Its development demands a careful balance of hardware and software capabilities.

 

IoT application developers face a difficulty in ensuring that device and IoT platform drivers deliver optimal performance despite high device rates and fixes.

Data gathering and analysis:

Data is crucial in the growth of IoT. The processing or usefulness of stored data is more important in this case.

 

Development teams must consider how data is gathered, kept, and processed in a specific context, in addition to security and privacy.

Lack of skill set:

All of the aforementioned development obstacles can only be overcome if a qualified resource is assigned to the IoT application development.

 

The proper talent will always get you through the biggest obstacles and will be a valuable asset in the development of IoT applications.

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Build your IoT infrastructure or Buy IOT infrastructure.

Which one is best Build your IOT infrastructure or Buy IOT infrastructure.

To construct or not to construct? That is the question that many businesses face when they begin to develop plans for an IoT project.

Because each use case is unique to a specific business, the building appears to be an appealing option for getting exactly what you need out of a large investment. However, securing the in-house talent required to pull off a massive undertaking like IoT takes time, money, and commitment. It is critical to determine whether the project is worth the time and effort required to build an infrastructure from the ground up.

Let’s look at the advantages and disadvantages of buying and building to help you decide what’s best for your company.

Build your Own IoT Infrastructure:

Pros:

Dedicated in-house team: Building the team in-house means you’ll have salaried employees to assist you not only during the construction process but also during the project’s maintenance and lifecycle. This is useful when an IoT project needs to be flexed to meet a new business requirement or patched to address a new vulnerability that wasn’t present during the initial deployment.

 

Fully customized solution: An in-house build allows for a fully customized IoT solution to your use case. Do you require a specific protocol to assist your sensors in collecting data, communicating it to the cloud, and then delivering it to a custom app optimised for iOS and Android? An in-house build by an in-house team is in sync with your internal business goals and can be built to assist in meeting them.

 

Cons:

Finding talent takes time: Finding talent takes time. Furthermore, because no IoT solution is the same as another, it’s more difficult to determine whether someone’s previous experience will lead you to the best current solution. Add to that the rapid pace of innovation, and even the most talented IoT professionals must constantly update their own skills to stay on top of the latest and greatest.

 

Problems with customization: A fully customised in-house solution has not been vetted for quality and assurance. On paper, it’s perfect for your use case, but are there gaps in your implementation that you can’t see because you’re too close to your business needs to balance them with industry best practises? It also restricts your IoT knowledge to those present in the building, with little validation of assumptions.

Buy IoT Infrastructure:

Pros:

Strategic partners shorten time to market: Distributors provide both fully built and semi-built IoT strategies. These provide clients with a balance of tried and true infrastructure solutions with customizable points that still make a purchased solution adaptable to your business needs. This allows you to set up an IoT instance more quickly and beat the competition to the market.

Global footprint, broad knowledge: The collective knowledge of a global network means that someone somewhere in the world is keeping up with IoT deployments and solutions from competitors in your industry and innovative companies in others. This built-in competitive intelligence can assist them in objectively vetting your business case, running diagnostics to prove ROI to top executives early on, recommending the best solutions during the development phase, and ensuring security and maintenance not only with an on-site deployment but also with a lifecycle management engagement.

 Cons:

External partners are vetted: A one-size-fits-all approach is unlikely to work for your implementation due to the complexity of IoT, which necessitates deep expertise and experience in both operational and information technology. It’s unusual to find those two skills—along with specialization in hardware, software, and data science—at the same company in such depth. Close collaboration and communication are required for IoT solutions. Though the hype may seem exaggerated, there is a lot of opportunity in the IoT space, so competition is fierce. Having more partners increases your risk of failure and cost because it reduces your ability to collaborate and communicate effectively, and thus your agility.

An external partner requires assistance: It will take some extra time upfront, just like hiring an advertising agency or an outside research firm, to get an external team up to speed on your specific business objectives. For executives who want to see new solutions put in place as soon as possible, this can add weeks to the consultation phase of a project they don’t want to shortchange. Don’t do it. Allowing this time upfront with the right partner can pay for itself tenfold when the C-suite sees the ROI of the new IoT project in the field.

To build or not to build?

When it comes to the difficult decision of whether to buy an IoT infrastructure or build one, each company will have to reach their own conclusion (or vice versa). In any case, make sure you plan, develop, and deploy with a team that can produce real results, and that you back them up over time—whether they work in your office or not.

Aagnia Technologies’ IoT solutions are completely customizable to meet the needs of your specific project. Contact us to speak with a consultant!

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The advantages of IoT technology and cloud computing in the industry

The advantages of IoT technology and cloud computing in the industry

Because IoT is a data-driven technology, incorporating cloud computing for effective data management becomes critical. Cloud-based solutions have proven to be effective over time. Nonetheless, they provide improved security, data mobility, data recovery solutions, little to no maintenance, easy access, and many other benefits. In comparison, IoT-based cloud services are less expensive, as they avoid unnecessary maintenance costs. Here are some of the major advantages of smart IoT-based solutions to consider.

Security:

Data security is a major concern for all industries, as is whether or not their data will be safe. The use of IoT technology creates a dependable network that processes data through a cloud platform and ensures data security. Furthermore, the IoT-powered solution is specially programmed to comprehend business requirements, such as the operability of sensitive data.

 

Scalability:

Cloud computing is an essential component of IoT’s most advanced and cutting-edge concept. Its scalable feature is transforming how most businesses access and store data, as well as improving their operability. When complex industrial processes necessitate more resources, an IoT system with cloud computing provides sufficient scalability to ensure that the processes run smoothly.

 

Usability and accessibility:

Users can use cloud computing to get applications to market quickly without having to worry about underlying infrastructure costs or maintenance. Cloud computing helps to reduce your operating costs and also assists organizations in pacing their investments so that they avoid large up-front capital expenses and pay monthly as their business grows.

 

Data mobility:

It is much easier to access data from anywhere and at any time with the help of IoT-based cloud solutions. The cloud server is critical in processing and storing data so that it is always accessible. Data mobility is especially important in real-time IoT projects that require real-time monitoring and connectivity of connected devices. This necessitates a well-structured system that manages data automatically.

 

Efficiency/Cost Reduction:

Users can use cloud computing to get applications to market quickly without having to worry about underlying infrastructure costs or maintenance. Cloud computing helps to reduce your operating costs and also assists organizations in pacing their investments so that they avoid large up-front capital expenses and pay monthly as their business grows.

 

Data recovery:

There is a massive amount of data in industries such as oil and gas, transportation, chemical, water, manufacturing, and so on. This data necessitates proper handling and management accessibility. There is a chance that servers will experience technical difficulties while handling this massive amount of data, or that hard drives will have problems with the loading process. When IoT and cloud computing concepts are combined, it is easier to recover data.

 

It may appear difficult to ensure that you and your team understand how to use cloud computing to improve your business, but the effort of learning and implementing is well worth it. The future is changing, and if you want to ensure that your business changes with it, move to the cloud.

As a result of IoT and cloud computing, industries are becoming more advanced and focused on providing effective services. Furthermore, the technological combination of the two provides customer satisfaction through data-driven approaches and efficient data storage where security is the primary concern, resulting in better industry progress.